CNC Plasma
Cutting Machines
KUTAVAR is a high precision, high performing, robust CNC plasma cutting machine, designed to be simplistic and intuitive.
Quality and repeatability are at the heart of every KUTAVAR machine. When working to the Thermal cutting industry standard, ISO 9013:2017, alignment, stability, and accuracy are critical to the machine’s performance when consistent clean-cut surface quality is expected.
British Manufacturing
KUTAVAR - Designed and manufactured to be the best in class
We thought of every detail, designing each individual component to seamlessly fit together to produce machines that our customer’s demand.
A machine that is robustly engineered and built, capable of consistently performing in the most challenging of working environments, whilst producing guaranteed accuracy.
CNC Plasma Table Cutting Size
KUTAVAR CNC Plasma table standard sizes can be found below. All dimensions are in mm. In the event that a customer wishes to specify a machine outside of the standard sizes produced, please speak with us as we may be able to offer a bespoke solution.
| wdt_ID | table | Reference | 1250mm x 1250mm (4' x 4') | 2500mm x 1250mm (8' x 4') | 3000mm x 1500mm (10' x 5') | 4000mm x 2000mm (13' x 6.5') |
|---|---|---|---|---|---|---|
| 1 | 440 | W1 | 1350 | 1350 | 1600 | 2100 |
| 2 | 840 | W2 | 1980 | 1980 | 2230 | 2730 |
| 3 | 1.050 | L1 | 1545 | 2575 | 3090 | 4120 |
| 4 | 1.265 | L2 | 2065 | 3095 | 3610 | 4640 |
| 5 | H1 | 750 | 750 | 750 | 750 | |
| 6 | H2 | 1600 | 1600 | 1600 | 1600 | |
| 7 | C1 | 1250 | 2500 | 3000 | 4000 | |
| 8 | C2 | 1250 | 1250 | 1500 | 2000 | |
| 9 | Approx. Weight | 700 kg | 1100 kg | 1400 kg | 2300 kg | |
| table | Reference | 1250mm x 1250mm (4' x 4') | 2500mm x 1250mm (8' x 4') | 3000mm x 1500mm (10' x 5') | 4000mm x 2000mm (13' x 6.5') |
Plasma Options
Powered by Hypertherm
KUTAVAR CNC plasma cutting machines are powered by the leading brand in plasma cutting, Hypertherm.
Depending on the selected power source, a maximum pierce capacity of 50 mm is achievable on mild steel, and 38 mm on aluminium and stainless steel. From air to high-definition plasma, a power source is available to suit all applications.
| wdt_ID | POWERSOURCE | Powermax45 SYNC | Powermax65 SYNC | Powermax85 SYNC | Powermax105 SYNC | Powermax 125 | MAXPRO200 | XPR170 | XPR300 |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Pierce Capacity (MS) | 12 mm | 16 mm | 20 mm | 22 mm | 25 mm | 32 mm | 40 mm | 50 mm |
| 2 | Pierce Capacity (SS) | 12 mm | 12 mm | 16 mm | 20 mm | 25 mm | 25 mm | 22 mm | 38 mm |
| 3 | Pierce Capacity (ALU) | 10 mm | 12 mm | 16 mm | 20 mm | 25 mm | 32 mm | 25 mm | 38 mm |
| 4 | Output Current | 20-45A | 20-65A | 25-85A | 30-105A | 30-125A | 200A | 170A | 300A |
| 5 | GAS SUPPLY | Air or N2 / F5 | Air or N2 / F5 | Air or N2 / F5 | Air or N2 / F5 | Air or N2 / F5 | Air / Air O2 | O2 Ar / H2, N2, Air / F5 | O2 Ar / H2, N2, Air / F5 |
| 6 | INPUT VOLTAGE | 230 V, 1-PH415 V, 3-PH | 415 V, 3-PH | 415 V, 3-PH | 415 V, 3-PH | 415 V, 3-PH | 415 V, 3-PH | 415 V, 3-PH | 415 V, 3-PH |
| 7 | |||||||||
| POWERSOURCE | Powermax45 SYNC | Powermax65 SYNC | Powermax85 SYNC | Powermax105 SYNC | Powermax 125 | MAXPRO200 | XPR170 | XPR300 |
| wdt_ID | Workpiece thickness (Mild Steel) | 25 mm | 30 mm | 35 mm | 40 mm | 40 mm | 50 mm | 60 mm | 60 mm | 80 mm | 100 mm |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1 | Cutting nozzle | 25 - 40 | 25 - 40 | 25 - 40 | 25 - 40 | 40 - 60 | 40 - 60 | 40 - 60 | 60 - 100 | 60 - 100 | 60 - 100 |
| 2 | Cutting oxygen pressure (bar) | 6 | 7 | 7.5 | 7.5 | 5.5 | 6.5 | 7.5 | 6 | 7.5 | 8.5 |
| 3 | Propane Pressure (bar) | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 |
| 4 | Cutting speed (mm/min) | 460 | 440 | 420 | 400 | 400 | 360 | 340 | 340 | 300 | 270 |
| 5 | Cutting kerf Width (mm) | 2.4 | 2.5 | 2.6 | 2.7 | 2.8 | 2.9 | 2.1 | 3.4 | 3.5 | 3.5 |
| Workpiece thickness (Mild Steel) | 25 mm | 30 mm | 35 mm | 40 mm | 40 mm | 50 mm | 60 mm | 60 mm | 80 mm | 100 mm |
Extraction Type
KUTAVAR CNC plasma machines are available in two variants: Water or Zoned Extraction. All machines are highly configurable, designed for use with both air and high-definition plasma.
KUTAVAR has the capability of incorporating *oxy-fuel gas cutting in addition to plasma, allowing cut thicknesses of up to 100 mm in mild steel. This is made possible by the heavy-duty design of build, with permissible payloads of up to 5,000 Kg. *(NB. Zoned Extraction machines only).
Waterbed
Machine slats sit within a tank that is filled with a mixture of water and biologicut fluid.
The water is used to trap the metal particles coming off the material during the cutting process and steam vapour is emitted to the atmosphere because of the heat generated.
Biologicut is a chemical additive that has anti-rust properties and is used to eliminate any growth of bacteria in the water.
Zoned Extraction
The configuration of the machine table consists of bins, trays, and slats.
The sleigh of the machine accordingly opens the zoned baffles giving a powerful localized suction in the area which the plasma is operating, which in turn extracts the smoke fumes through either an extraction fan or, via a central extraction and filtration system.
Operators can work in a smoke and dust-free environment with this table configuration.
Gearbox & Motor Options
Configurable with NEMA 34 high torque stepper motors or, NEMA 34 servo motors with encoder, combined with high precision planetary gearboxes with a gear ratio of 10:1.
Stepper Motors
Incorporating stepper motors achieves a smooth and stable torque at lower speeds. Stepper motor rated speed is lower than that achieved by servo motors, as a result of back EMF forcing a reduction in torque during increased speed and acceleration. Industrial stepper motors are lower in cost in comparison to servo motors.
NEMA 34, 2.08 V DC, 2 stack high torque stepper motor. The motor features rated torque, current, speed, and power of 5.5 Nm, 6.3A, 750 rpm, and 420 W respectively.
Servo Motors
Incorporating servo motors can achieve higher speed rates when traversing than a stepper motor, along with providing a higher degree of positional accuracy from closed-loop feedback, and permits generating a higher torque during increased speed and acceleration. Industrial servo motors are higher in cost in comparison to stepper motors.
NEMA 34, 80 V DC continuous torque brushless servo motor. The motor features rated torque, current, speed, and power of 1.3 Nm, 6.5A, 3,000 rpm, and 420 W respectively.
TAILORED TO YOUR CUTTING NEEDS
Optional Extras for Your CNC Machine
A super-silenced, oil-lubricated rotary screw-type air compressor with a refrigerant dryer. Features include a 400V, 7.5 KW / 10 HP motor, with effective free air delivery of 1 m3/min, and a 250 litre condense trap. Manufactured in Germany and has a 2-year manufacturer’s warranty when installed by an approved BOGE installer.
The engraving device allows operators to scribe cut part numbers, identification tags, logos and illustrations into your sheet material.
An in-line central fan that operates continuously, is designed to exhaust smoke and dust particles into the outside atmosphere. The extractor does not contain any form of filtration system, and therefore special attention should be considered to its application regarding the exhaust discharge area and proximity to property boundaries.
A central extraction and filtration system, designed to capture both smoke and dust particles, and recirculate clean air. The unit is standalone and is especially suited when ductwork through an exterior wall is not practical. The unit comes installed with KemTex® ePTFE membrane filter cartridges, designed to capture and separate ultra-fine dust particles below 0.1 µm (0.1 microns).
The slats are designed for when increased contact is necessary between thin sheet material and the table itself. Limiting the degree of sheet material deflection following heat distortion generated from the plasma power source, provides greater stability for the material, maximising cut quality and yield.
Available with all KUTAVAR zoned-extraction tables is the option of cutting with Oxy-fuel. A simple manual changeover allows the operator to swap from the plasma torch to the gas torch in seconds.
The Oxy-fuel cutting head is paired with our raised gantry, allowing for the cutting of a fully-sized metal sheet up to 100mm thick.
KUTAVAR IN MOTION
Gallery
PERFORMANCE AT ITS CORE
Configure Your KUTAVAR
Using our configurator, you can easily spec a CNC plasma machine to your exact requirements. Start by selecting your table series, table size, power source, and any optional extras. One of our experts will be in touch to provide you with a bespoke quotation.
PRODUCT DEMONSTRATION
Book a Demo
See how you can maximise your profitability and cutting capabilities with a KUTAVAR CNC Machine – book an online or face-to-face demo with one of our experts.